Omni Inserter

For cost-effective intelligence, ease of use and simplicity to back-end electronics assembly automation

Omni Inserter Platform

The Omni™ Inserter is part of the Universal Instruments’ Value Series that brings cost-effective intelligence, ease of use and simplicity to back-end electronics assembly automation. The Omni™ Inserter leverages a linear motor positioning system and a host of intelligent features to deliver accurate, high-speed insertion of axial, radial and other odd-form components. It supports a range of feeder types and features an active clinch and controlled insertion force.

The Omni™ Inserter provides single-process efficiency to complement multi-process cells and maximize line utilization while minimizing floor space requirements.

View Specifications

Highlights

  • Best-Fit algorithm increases the success rate of insertion to >99.5%
  • 78% reduction in reject rate through the use of AI + AOI Algorithm

Features

  • Four independent insertion heads with standard active clinch
  • High-force & programmable insertion modes; force monitoring
  • Four upward-looking cameras utilizing AI & AOI vision algorithms
  • Best-fit insertion algorithm
  • CAD data import
  • Independent pick & place sequences
  • Portfolio of standard feeders; on-the-fly replenishment and reliable feeding solutions to support a variety of components and packaging
  • Board shuffle mode (available on belt conveyor configuration)​