XXSCAN-C060

Description

Key Points:-

• X-ray automatic vision inspection system for SMT component reel counting and PCB inspection.

• Features AI deep learning algorithms for automated counting without manual teaching routines.

• Achieves up to 99.9% counting accuracy, including micro-components down to R01005 and C008004.

• Handles reel diameters from 7″ to 15″ with a dual-tray design for different component sizes.

• Counts up to four 7-inch reels simultaneously in 7 to 15 seconds.

• Integrates with factory MES platforms for centralized data, software updates, and image analysis.

• Includes a 20-inch monitor, single-click interface, optional barcode scanner, and label printer.

• Operates at 60kV tube voltage and under 1.5kW power consumption with radiation leakage under 1 µSv/h.

The XSCAN-C060 is an advanced X-ray Automatic Vision Inspection System designed by XAVIS to optimize inventory control and automated component inspection for modern SMT production lines. Distributed in Singapore by JEC Technology, this intelligent system streamlines manufacturing workflows by delivering high-speed, high-accuracy component reel counting alongside real-time printed circuit board (PCB) inspection capabilities. Operating with an efficient  tube voltage and a maximum power consumption of just , the unit combines powerful internal imaging with a compact, floor-standing footprint suited for busy shop floors.

Engineered around deep learning AI applications, the XSCAN-C060 eliminates tedious manual teaching procedures while maintaining an exceptional counting accuracy of up to  across various component types, including challenging micro-components like R01005 and C008004 sizes. It seamlessly integrates into factory automation networks through Manufacturing Execution System (MES) connectivity, allowing centralized software updates and centralized image analysis. Operators benefit from an intuitive single-click GUI on a 20-inch LED monitor and an automated process flow—from door operation to single-shot X-ray analysis, optional barcode scanning, and label printing—ensuring dependable quality assurance and inventory tracking.

Features

Intelligent AI-Driven Inspection & Counting

Powered by advanced deep learning algorithms, the XSCAN-C060 performs high-precision component reel counting and PCB inspection without complex setup or manual teaching procedures. The centralized software architecture facilitates effortless AI model training and updates, ensuring reliable detection across diverse component geometries. With a single-shot inspection time of approximately 8 seconds, operations remain exceptionally fast without compromising data integrity.

High Throughput & Flexible Tray Design

Designed for maximum versatility, the system accommodates reel diameters ranging from  to  with a maximum inspection area of . Dual-tray architecture allows specialized handling: the upper tray handles ultra-small components like 01005 and 0201 sizes, while the lower tray handles larger components of 0201, 0402, and above. Furthermore, the system can count up to four 7-inch reels simultaneously in just 7 to 15 seconds (9 to 17 seconds total including loading and unloading), achieving exceptional UPH (Units Per Hour) for high-volume environments.

Seamless Factory MES Integration & Safe Operation

The XSCAN-C060 easily hooks into plant-wide Manufacturing Execution Systems (MES) across multiple surface-mount production lines, consolidating inventory data in real time. Operators interact with a friendly, one-click Windows 10 interface while integrated options allow direct barcode scanning and updated label printing. Built to strict safety standards, the cabinet maintains an ultra-low X-ray radiation leakage dose of less than , providing a safe and productive environment for operators.